Milwaukee 5616-20 2-1/4 Max-Horsepower EVS BodyGrip Router


Rated 4.2 out of 5
Read 5 Reviews|1 Questionor
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Description

Milwaukee 5616-20 Description

Fully-loaded with an award-winning feature set, Milwaukee's new 2-1/4 max hp electronic variable speed BodyGrip® Router offers the ultimate in router performance.

Featuring an industry-first BodyGrip® design, a comfortable rubber grip wrapped around the router's base with an adjustable, custom-fit handstrap, and two over-molded side handles, comfort is in the palm of your hands. In addition, the router's wide, 6 in. base diameter and low center of gravity design provide a comfortable, well-balanced ride throughout the cut. Whether left or right-handed, the router's design minimizes muscle fatigue while maximizing cut control and comfort during operation.

The new router is powered by a best-in-class, 13 amp, 2-1/4 max hp Milwaukee motor with electronic variable speed (10,000-24,000 rpm), premium motor feedback and soft-start technology. With 36 distinct speed settings, the user can precisely match the tool speed to the routing task at hand. The router's premium electronic motor feedback circuitry maintains optimal cutting speed and power throughout a cut, regardless of load conditions. Finally, the router features motor soft-start technology that quickly, steadily ramps the motor up in stages, thus reducing tool jerking and wear on the brushes and bearings.

Precise routing ensures one-pass quality profiles. To this end, Milwaukee's new 5616-20 router features Milwaukee's industry-first linear depth adjustment system with above-the-table access. The ideal solution for both free-hand and table-mounted routing, this industry-exclusive system provides fast, accurate coarse adjustments to within 1/8 in. and micro-fine adjustments to within 1/64 in. Unlike helical systems, the motor doesn't spin as the cut depth is changed, ensuring that the motor controls and power cord remain in a constant, optimal position. This revolutionary system can be accessed from above a router table with the included T-handle wrench or any 3/8 in. hex socket wrench with extension and simplifies the once tedious adjustment process required with other models.

In addition, the new 2-1/4 max hp EVS BodyGrip® routers are built to last in the Milwaukee tradition. The router's circuit board is completely submerged in a protective, flexible compound that protects it from drop-shocks, vibration and damaging contamination. For added protection when table-mounted, the router also features an exclusive motor contamination shield that keeps damaging debris out without sacrificing airflow and a durable, rubber shield for dust-free access to the height adjustment system. Rounding out the defense is a heavy-duty, 22 amp switch, 100% sealed ball bearing motor construction, and a tough machined aluminum motor housing and base.

Milwaukee 5616-20 Includes

  • 2-1/4 Max HP EVS BodyGrip® Router
  • Two 1-1/8" Collet Wrenches
  • 1/2" Collet
  • 1/4" Collet
  • T-Handle Wrench

Milwaukee 5616-20 Features

  • Exclusive BodyGrip® design
  • Powerful 13 amp, 2-1/4 max hp Milwaukee motor
  • Premium electronic motor feedback maintains speed and power under load
  • Electronic variable speed with soft start (10,000-24,000 rpm)
  • Micro-fine linear depth adjustment to within 1/64 in.
  • Exclusive above-the-table depth adjustment system
  • Exclusive motor contamination shield minimizes damage, maximizes airflow

Milwaukee 5616-20 Specifications

Voltage: 120 AC
Amps: 13.0
Max HP: 2.2
No Load RPM: 10,000-24,000
Collet Diameter: 1/4"-1/2"
Plunge Stroke: N/A
Depth Adjustment Range: 1-21/32"
Base Type: Body Grip
Base Dimensions: 6"
Cord Type: 8' Fixed

What Our Customers Think

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1 Question
5 Ratings
4.2out of 5 stars
5 Ratings

Rated 5 stars by 80% of reviewers

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Rated 1 star by 20% of reviewers

5 Reviews
Rated 1 out of 5
Feb 10, 2025
Faulty Switch on two routers
I bought this router for a large project I was doing. Within an 15 minutes of using it it would not turn on. I tried different outlets and I tired resetting it but it still didn't work. I returned it and got a second one which took 3 days. The second one also stopped turning on within an hour of using it. I tried different outlets and I tried resetting it. Now I was really behind on getting my project done. I tried turning it off and on several times. Then it started again. Now I know that sometimes it will not turn on but if I fiddle with the switch it will start. Sometimes it takes several attempts. Once I am done my project I am returning this. I expected a lot more out of Milwaukee.
Rated 5 out of 5
May 15, 2020
My Dream Router
This is a really well oiled machine, I love it! The likes: it feel substantial, it is heavy which allows you to control cuts without a guide, the speed dial is fabulous, allowing you to adjust the speed for more delicate jobs, the dial and worm gear allows easy and accurate adjustments, 2 chucks allow 1/2” and 1/4” shanks, very helpful. Lots of power and as I said easy to control. This is not my first router, but clearly excellent, highly recommend. The only thin I struggle with is the clamp that secures the body, it is a blessing in that it is a quick release for fast adjustments, but it is difficult to manage, not an issue in the end, just a minor point. Highly recommend!
Rated 5 out of 5
Jan 3, 2020
Looking for router base
I love the router however I took it out of the Kreg router table I sold because my son-in-law has a much nicer table here in his shop. I want to use the router freely and now need a base to put the router in. I can only find the individual parts for sale for the base - added up individually, this becomes cost prohibitive. Thanks!
Rated 5 out of 5
Aug 21, 2018
I would buy it over an over and woud recomend it
wish the operators manaal had more info. ie speed settings rpm or a chatr that I could remove
Rated 5 out of 5
Jun 5, 2018
This is one of the best tools
I received this product as a gift about a year ago and all I can say is that it is one of the best tools I own. It is easy to handle and has ample power for any task. If you want a good reliable router, this is the one for you.

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